5-Jul-98: It looks like it fits! Slow cutting, bit by bit, with a
cut-off wheel in the air drill at low pressure. As George Orndorff says:
"Don't cut off anything you might want put back on later!"
5-Jul-98: Canopy work is progressing. All plexiglass holes are drilled
oversize with the special plexi bits. The plexiglass is countersunk for
flush pop rivets & #6 screws, which are then installed with stainless steel
countersunk washers to spread the load.
28-Jul-98: Canopy sideskins cleko'd on. Other installations sometimes
leave the side skirts overlapping the fuselage sides from halfway to the aft end.
These were installed as the plans show, with the skirts trimmed level with the
longerons. Turtle deck riveted. Empennage temporarily mounted.
27-Aug-98: Canopy just about complete! Another task that was easier to deal
with than expected. The side & rear skirts fit pretty well. Gary VanRemortel's
$10 cap joins the rear skirts over the track.
20-Feb-00: Canopy fairing fibre glass in place. Three layers of 2" tape on
the canopy bow, four layers around the front of the windshield, using West System
Epoxy Resin. The black electrical tape, used for masking, is still in place.
The fibre glass overlaps the canopy plexiglass 1/4". Next step is filling with
micro balloon mixture. The thermometer hanging inside allows checking that the
temperature is maintained above 70 deg F.
28-Feb-00: Canopy fairing filled with micro balloon epoxy mixture & sanded
down using electrical tape to mask the edges. It still needs a little more filling,
but it's looking fine.